Mappi International Srl

Company address

Via Fieramonti 1
Cisterna di Latina 04012 LT
Italy

COMPANY DESCRIPTION

MAPPI INTERNATIONAL: A CONTINUOUS SEARCH FOR INNOVATION

Since 1993, Mappi International has been designing and manufacturing high quality tempering systems for the glass industry. Hundreds of plants installed all over the world represent the company’s stages of steady growth, important investments in research and development, uncompromising quality, and great attention to the specific needs of each and every customer.

MAPPI INTERNATIONAL: A CONTINUOUS SEARCH FOR INNOVATION

Mappi International uses in-house production for each and every product. This enables the company to have complete quality control over each component, guaranteeing the highest quality performance and functionality of its machines, constantly. Mappi America, located in Florida, enables the customer service department to reach each and every plant within 24 hours.

Mappi designs and manufacture machines that differ in size, but which share as many innovations and functionalities as possible: ATS 4.0 series and the Fox series offer the same levels of quality, which have always been much higher than the most stringent standards.

MAPPI INTERNATIONAL: A CONTINUOUS SEARCH FOR INNOVATION

ATS 4.0 is the series of professional furnaces that contains all the Mappi International technology; their use guarantees great production and qualitative results through innovative solutions that respond to the most demanding requests of the market.

ATS 4.0 has dimensions from 1500 × 3800 mm to 3300 × 6000 mm, and is also available in customizable sizes. The ATS 4.0 series hardens glass with the highest optical and flatness standards, thanks to cutting-edge technologies that manage the tempering processes. ATS 4.0 increases productivity in a virtually continuous cycle with no downtime for the regulation of operating temperatures and most of the operating parameters.

Fox is a series of compact furnaces, with loading dimensions starting from 1050x2300 mm, designed for the needs of medium-small glassworks. Despite its small size, each Fox series machine has the most advanced features offered by technology in the sector, and guarantees high quality and cost-effectiveness even in small series processing.

MAPPI INTERNATIONAL: A CONTINUOUS SEARCH FOR INNOVATION

Thanks to important collaboration with Siemens, Mappi machines are, first in the entire glass industry, recognized as ‘Powered by Siemens’. This means that they are ready to implement all MindSphere applications, ready to enter the world of industry 4.0, ready to change the way of working in the glass industry, with full integration between the furnace and all production processes, from planning to quality reports.

Another leap into the future is Supertemper, a great novelty in the tempering of fire-resistant glass. Thanks to a series of innovations, today every Mappi furnace can become a Mappi furnace with Supertemper functionality, and directly produce E30 certified flame resistant glass. It can do it in a faster, simpler, cheaper way than has always been done in this specific sector, and thus make a fundamental product for the safety and aesthetics of a large number of buildings more widespread and accessible.

From design to assistance, quality is at the center of every thought and every action of Mappi. This quality is found both in the design and in the range of products. User-friendly machines that have been designed to minimize downtime during shutdown and subsequent restart, along with the constant perfection of glass, and vast energy savings show just how Mappi produces tempering furnaces that go beyond perfection day after day. Nancy Mammaro, CEO of Mappi says: “Our payoff, beyond glass perfection, sums up in three words our everyday aim shared at every level and in every area in Mappi.”

Over the years, Mappi has never changed its aim: to become the leader in tempering furnaces and manufacturing, and to constantly increase quality and customization to satisfy the specific needs of each customer.

Products

ATS 4.0 – Eco Convection – Raise the Bar
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Today A TS 4.0 does not want to define a new standard, it aims to overcome it. ATS 4.0 raises the bar in limiting consumptions through the use of coordinated MHS, ESS...
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All the power you need, when you need it

ATS 4.0 raises the bar in limiting consumptions through the use of coordinated MHS, ESS and ATI systems, a Mappi exclusive. ATS 4.0 raises the bar in productivity because it minimizes the time between tempering cycles, until you approach a virtually continuous cycle without down time for the adjustment of the operating temperatures.

Now ATS 4.0 is enhanced with Powered by Siemens functions: each Mappi oven is ready for connection with MindSphere and all 4.0 software and applications made possible by Siemens' cutting-edge technology.

Last but not least ATS 4.0 is ready for Supertemper, Mappi's exclusive innovation that allows you to produce E30 certified fire resistant glass in a new, faster and less expensive way.

All the precision you want, up to perfection

Glass is an honest material, unable to hide its strengths and weaknesses. Any imperfections in flatness, each optical distortion undermines the value, especially in the case of the most modern productions, such as laminated or the Low Emission. ATS 4.0 reduces to the minimum values now possible all glass defects due to the computer management of the movement, the heating and air temperatures for tempering, supported by the use of engines and materials of absolute excellence.


GHBS Xtreme Profile Convection System: the heart and the mind of ATS 4.0

The “heart” of a furnace for tempering is in its ability to produce heat, but this is nothing if it is not accompanied by a clear and reactive “mind”, which manages  in the best way both the heat and the air flows on the glass, its functional qualities, consumption and productivity of the system. A tempering furnace with exceptional performances as ATS 4.0 has an extraordinary heart. GHBS Xtreme Profile Convection System allows you to:

• Process all the type of lowE glasses

• Reduce cycle time and increase productivity

• Manage distribution of air separately in lower and upper heating chamber

• Modulate the pressure of the air in single areas

ATS EcoConvection
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ATS EcoConvection present the most advanced technical carateristcs technology might offer: reduced size heating elements and equipped with temperature control...
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Mappi ATS EcoConvection is the result of the experience and the technology developed in over 300 Installation worldwide.

ATS EcoConvection present the most advanced technical carateristcs technology might offer: reduced size heating elements and equipped with temperature control, high efficiency transmission system, lower chamber extraction, completely automatically software management.

 

Fox EcoConvection
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Fox EcoConvection is the best solution. It’s smaller then ATS but offer the same technical characteristics. Fox EcoConvection has the temperature control...
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Mappi Fox EcoConvection is the result of the experience and the technology developed in over 300 installation worldwide.

Fox EcoConvection present the most advanced technical characteristics technology might offer: reduced size heating elements and equipped with temperature control, high efficiency transmission system, lower chamber extraction, completely automatically software management.

  • Control of individual heating zones interfaced with thermocouples data
  • Automatic heating zone management in order to avoid overheating
  • Indipendent control of the conveyor’s motors for the heating section and quench section
  • Ventilator in powered by DC motors, with an electronic speed control, that provides considerable energy savings
  • Software completely managed by Siemens PLC
  • Tele-service system, which allows MAPPI to check quickly the conditions of the furnace

Now Fox is enhanced with Powered by Siemens functions: each Mappi oven is ready for connection with MindSphere and all 4.0 software and applications made possible by Siemens' cutting-edge technology.

Last but not least Fox is ready for Supertemper, Mappi's exclusive innovation that allows you to produce E30 certified fire resistant glass in a new, faster and less expensive way.

LAMMIFLEX
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Machine for laminating flat glass with PVB and EVA. The oven consists of a heating chamber where the housing is provided for five independent planes...
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Machine for laminating flat glass with PVB and EVA. The oven consists of a heating chamber where the housing is provided for five independent planes on which to lay the glass, also of varying thickness, as well as the curved glass. The glass loading and unloading system works by extracting individual planes using a hydraulic platform.

As an option,a storage structure is also provided on which to place five additional floors to optimize the loading and unloading of the glass and increase productivity

A double oil vacuum pump, connected to silicone bags at each individual plane, by means of high temperature resistant silicone tubing and related attachments to create the vacuum required for the lamination of glass.

The thermal cycle occurs through a hot air convection system which distributes the heat evenly throughout the chamber and across the surface of the glass.

  • Indipendent control of the conveyor’s motors for the heating section and quench section
  • Ventilator in powered by DC motors, with an electronic speed control, that provides considerable energy savings
  • Software completely managed by Siemens PLC
  • Tele-service system, which allows MAPPI to check quickly the conditions of the furnace
LAMINA
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Machine for laminating flat glass with EVA.
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The oven consists of a heating chamber where the housing is provided for a plane or a multi-storey system for increased production.The glass loading and unloading system works by extracting the plane of an outer rail or through the use of a hydraulic platform for the multi-storey system.An integral part of the system is an oil vacuum pump, connected to the silicone bag on the plane, by means of high temperature resistant silicone tubing and related attachments to make the vacuum required for the lamination of glass.

Inside the heating chamber, the thermal cycle occurs through a hot air convection system which distributes the heat evenly throughout the chamber and across the surface of the glass. The glass loading and unloading system works by extracting individual planes using a hydraulic platform.

An oil vacuum pump, connected to silicone bags at each individual plane, by means of high temperature resistant silicone tubing and related attachments to create the vacuum required for the lamination of glass Hot air convection system which distributes the heat evenly throughout the chamber and across the surface of the glass.

  • Control of individual heating zones interfaced with thermocouples data
  • Automatic heating zone management in order to avoid overheating
  • Indipendent control of the conveyor’s motors for the heating section and quench section
  • Ventilator in powered by DC motors, with an electronic speed control, that provides considerable energy savings
  • Software completely managed by Siemens PLC
  • Tele-service system, which allows MAPPI to check quickly the conditions of the furnace