Osby Glas Continues to Expand - Ordering via A+W iQuote Webshop

Osby Glas uses its own fleet to supply all of Sweden with high-quality flat glass products.
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www.a-w.com
When the focus is on software-driven technologies, it is well-known that the best is only just good enough for the Swedes.

Therefore, it is hardly surprising that for Osby Glas, software is one of the most important factors for the company's future orientation. Software is the basis for automation, software is information, software saves the company and its customers time and money. The latest example: the A+W iQuote Webshop, which ever more Osby Glas customers are using to create quotations and place orders via the Internet.

Perfectly optimized: the A+W Production Monitor clearly shows the break pattern and storage location in float cutting.
Perfectly optimized: the A+W Production Monitor clearly shows the break pattern and storage location in float cutting.

Osby Glas has been working with A+W's software for nearly forty years. The A+W branch office for Northern and Northeastern Europe is in Halmstad, almost right around the corner. Not only do people speak the same language there, they also share a positive "spirit" when it comes to modern technologies.

Osby Glas CEO Joel Rosenqvist: "Our employees and A+W work together as a team, and in particular, we work in solution-oriented fashion." This works well since Osby Glas also has outstanding in-house IT experts. Joel knows that A+W currently has some very interesting new products in its portfolio. "If there are new A+W software solutions, we would like to be among the first to use them, because they always provide us with a significant competitive advantage."

High-tech TG cutting, supported by the Re-master residual lite management system. The A+W Real Time Optimizer optimization software ensures that initial cuts are made at the right time in the optimization.
High-tech TG cutting, supported by the Re-master residual lite management system. The A+W Real Time Optimizer optimization software ensures that initial cuts are made at the right time in the optimization.

This was already the case in the 1980s, when Osby Glas was one of the first Swedish flat glass companies to use the brand-new A+W optimization software XOPT. Since then, Osby Glas has saved many thousands of tons of glass waste. Today, the company works with A+W software, from quotation creation to order entry to overall production control.

Osby Glas has been producing insulated glass since the beginning of the 1970s, and with production of approximately 150,000 sq m/year, today it is one of the leading insulated glass producers in Sweden.

Other products are interior glass, silicone-sealed facade elements, and especially ever more safety glass. The company's products are delivered all over Sweden by the company's own fleet.

Approx. eighty employees produced sales of SEK 146 million in 2017; for 2018, an increase to SEK 165 million is anticipated. Osby Glas AB has been part of Beijer Industriutveckling AB-Unternehmensgruppe since 2015.

Thanks to its participation in UAB Stronglasas in Lithuania, Osby Glas has expanded its resources to include critical production capacities such as roller coater coating, screen printing, TG, and LSG.

Planning of workstations and machine times with the A+W Capacity Planner
Planning of workstations and machine times with the A+W Capacity Planner

 

Networked everywhere

The more varied and high-quality a glass processor's product line and product depth, the more critical it is to use a high-performance, industry-specific ERP system that can handle the enormous range of variants and map and control the company's complex business processes flexibly. Osby Glas successfully uses the ERP system A+W Business in the commercial sector.

With it, the Osby Glas team can not only enter, copy, and manage quotations, orders, credits, purchase orders, and inquiries, it can also control other company areas (e.g. storage, purchasing, shipping, route planning, etc.).

Joel and his management team especially appreciate the many possibilities for entrepreneurial analyses, statistics, and evaluation. Here, A+W Analytics, a Business Intelligence program, also assists by combining and evaluating data from multiple sources and placing them on a uniform basis.

Correct lite? Correct orientation? At the visual inspection station, A+W Production Terminal helps workers assemble insulated glass units flawlessly.
Correct lite? Correct orientation? At the visual inspection station, A+W Production Terminal helps workers assemble insulated glass units flawlessly.

It is important to understand that all data that is entered into A+W Business is now available everywhere at the company. It can be used for more than just commercial and administrative purposes; all production planning and control are done on this basis.

Capacity planning and cut optimization are done with this data; the same data informs employees about dimensions and storage location of lites on monitors in production. All data is entered only once. This corresponds to the concept of fully-networked management and production that Osby Glas has implemented throughout the company.

 

Bar code control: where is my lite?

Thanks to systematic plant data collection (PDC), it is clear at all times at Osby Glas which lite is where, which processings have already been completed, and what remains to be done. Joel Rosenqvist: "A+W Barcode-Tracking has made our entire production organization more efficient and especially paperless."

'IG unit produced and packed on shipping rack': The barcode label contains all critical lite information.
'IG unit produced and packed on shipping rack': The barcode label contains all critical lite information.

The properties of the lites read out via barcode in processing are displayed clearly on A+W ProductionTerminals. The status of each lite (e.g. 'in IGU production', 'production complete and placed on shipping rack' or 'broken') is also updated via barcode reading and reported back to A+W Business. This way, the office team can provide customers with information about the status of their orders quickly and reliably when asked.

 

A+W iQuote: Order via Internet

The A+W Production Terminal at the IG line entry shows the sheet structure, position of layers, and reference edge and thus helps to avoid mistakes.
The A+W Production Terminal at the IG line entry shows the sheet structure, position of layers, and reference edge and thus helps to avoid mistakes.

When A+W presented the A+W iQuote Webshop, Joel and his team were enthusiastic.

They immediately recognized the advantages that quotation creation and glass ordering via the Internet presented for Osby Glas and its customers.

With the new Webshop, Osby Glas's customers can calculate and enter quotations and orders online 24/7. 

A+W iQuote guides the user intuitively through the configuration process, right on through to the completely-calculated quotation including graphically-appealing drawings.

Joel explains: "With A+W iQuote, anything that is ordered can actually be built. The entire order runs through a restriction check based on master data stored in A+W Business. The customer transmits a technically correct complete order to us. There are no questions and time-consuming clarifications by telephone or e-mail. This is how we can achieve much greater efficiency in the entire order process."

Ordering with A+W iQuote provides Osby Glass's customers with the greatest flexibility and mobility. They do not need any installed ordering software or an office terminal, but rather only a mobile end user device on which they can use a Web browser.

Osby Glas's trade partner can work with end customers on-site to try out product variants, prices, and other options and create correct quotations – for he is always working with the current data in Osby Glas's A+W Business system. These are advantages especially for Osby Glas's glass and trade customers, for whom comprehensive commercial software is frequently too complex.

Currently, forty Osby Glas customers are already using A+W iQuote, and the number continues to increase. Large customers are also placing 80% of their orders via the Web, however in some cases, in contrast to the glazing customers, they rely on EDI orders. In any case, the time of faxed orders with hand-drawn sketches has almost come to an end at Osby Glass.

 

Eliminate useless work

All of the measures described above eliminate unproductive work and increase Osby Glas's earnings. At the same time, the digitization of order communication with customers creates a better user experience and is thus another argument for many glass and window builders to remain with Osby Glas. Of course it is also possible to purchase glass from discounters But these providers will hardly offer services like A+W iQuote, not to mention training for efficient and fast order entry.

Osby Glas receives more than 200 orders weekly through A+W iQuote, and that number is increasing by the week. Customers recognize the added value that Osby Glas offers them. Outstanding products, active customer support, and consistent digitization will secure Osby Glas a permanent place as a top supplier on the Swedish flat glass market in the future.

Håkan Johnsson, IT Manager; Ola Holmgren, Production Manager; Joel Rosenqvist, Managing Director; Robin Johnsson IT; Pontus Levin, Sales Director North East Europe
Håkan Johnsson, IT Manager; Ola Holmgren, Production Manager; Joel Rosenqvist, Managing Director; Robin Johnsson IT; Pontus Levin, Sales Director North East Europe
600450 Osby Glas Continues to Expand - Ordering via A+W iQuote Webshop glassonweb.com

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