Large Cavities Between Glass Panes by Pressure-equalized IGU

Date: 5 August 2020
Copyright:
  • A Rose, ift Rosenheim
  • First presented at GPD 2019

Date: 31 July 2020

This paper was first presented at GPD 2019 by A. Rose from ift Rosenheim.

 

1 What is pressure-equalization of IGUs and what are the advantages?

Conventional insulating glass units (IGUs) are made of several sheets of glass separated by spacers and sealed hermetically around the edges. The cavity between panes is usually filled with argon. The seal keeps the ingress of moisture into the cavity low to prevent water condensing on the inside surfaces of the glass panes and to avoid any corrosion of metallic low-e coatings. Further, the seal prevents the fill gas from escaping.

There is a major drawback associated with this design: an exchange of gas or air between the cavity and the atmosphere is impossible. Thus, whenever the temperature in the cavity or the external air pressure changes, the pressure in the cavity changes as well. This causes the panes to bulge inwards or out, inducing flexural stresses in them. The edge seal is subjected to compressive or tensile loads. (Figure 1) Further, moveable solar shading devices integrated in the IGU might get trapped and damaged by panes bulging inwards.

Figure 1 IGU panes bulging under the effect of temperature and air pressure
Figure 1 IGU panes bulging under the effect of temperature and air pressure

Atmospheric effects as described above increase with format and inter-pane spacing (Figure 2). Thus, the overall depth of conventional IGUs has to be restricted to avoid any damage caused by changes in air pressure or temperature. Such restrictions would not be necessary if pressure equalization between the IGU cavity and the atmosphere could be achieved permanently.

Figure 2 Effect of climatic loads on insulating glass units. Mechanical stress and deflection increase with the interpane-spacing
Figure 2 Effect of climatic loads on insulating glass units. Mechanical stress and deflection increase with the interpane-spacing

So, the advantages of permanent pressure equalization are:

• No restrictions anymore on interpanespacing, and thus,
• Simplified integration of various components into the IGU, e.g. solar shading systems
• Implementation of IGUs with more than three panes without substantial restrictions on the inter-pane spacing
• Larger overall depth, and thus, less thermal bridging at the connection to the supporting structure
• Reduced heat transfer coefficient compared to conventional double and triple glazing
• Improved airborne sound insulation (increases with inter-pane spacing)
• Use of thinner glass panes possible.

 

2 How can a permanently pressure-equalized IGU be realized?

The simplest way forward to achieve pressure equalization would be a large enough opening in the edge seal of an IGU. It could provide for complete pressure equalization between the cavity and the atmosphere, however, at the cost of a large volume flow of air between cavity and atmosphere (and vice versa) whenever the cavity temperature or the atmospheric air pressure change.

Fresh air flowing into the cavity transports humidity from the atmosphere into the cavity. The moisture is being absorbed by the desiccant in the spacer until it is saturated. Then, condensation of water on the inner glas surfaces and corrosion of low-e coatings would follow. The durability of an IGU would be reduced to merely a few years.

A restriction of the air flow is necessary, at the expense of a reduced degree of pressure equalization. A balance between pressure equalization and moisture uptake has to be found.

There are two ways, in principle, to achieve a restriction of the air flow:

  • A capillary tube presents a resistance to the air flow. The magnitude of this resistance depends mainly on the inner diameter and length of the capillary tube. (Figure 3)
  • An inlet and outlet valve can control the air flow. Within pre-set pressure limits, the valves are closed, and there is no air flow between cavity and atmosphere. (Figure 4)
Figure 3 Principle of pressure equalization via capillary tube
Figure 3 Principle of pressure equalization via capillary tube
Figure 4 Principle of pressure equalization via valves
Figure 4 Principle of pressure equalization via valves

 

3 Calculation model for the estimation of pressure equalization and moisture uptake

3.1 Principles of the model

Within the framework of a research project [1], ift Rosenheim has developed a calculation model which simulates the behaviour of a permanently pressure-equalized IGU with respect to the degree of pressure equalization and moisture uptake.

Hourly weather data (temperature, solar irradiation, atmospheric pressure, atmospheric humidity) and parameters of the IGU (design, size, absorption characteristics) as well as parameters of the capillary tube or the valves are the input parameters to the model.

The model calculates the deflection of the glass panes, the related flexural stress in the panes and the moisture uptake due to the volume flow of air through the capillary tube or the valves, respectively. Diffusion processes through the edge seal or within a capillary tube are not represented in the model.

An iterative process yields suitable capillary tube parameters (inner diameter, length) or valve parameters (inlet and outlet pressure), in order to reach a balance between pressure equalization and moisture uptake of the IGU.

3.2 Example calculations

Figure 4 illustrates the pressure equalization by capillary tube and valves for the location Rosenheim as determined with the calculation model. The pane deflection is shown as a function of time. The x-axis displays the hours of one year, from 00:00 am on 1 January until 12:00 pm on 31 December. A positive value on the y-axis means outward bulging of the panes while a negative value means inward bulging of the panes.

The blue curve represents a hermetically sealed IGU. The curve follows the average daily temperature throughout the year. So, the panes bulge inwards during winter (because the temperature is lower than during the manufacturing of the IGU), and they bulge outwards during summer (because it is warmer than during the manufacturing). Further, the curve follows the daily temperature changes. (Normal variations of the atmospheric pressure have only a relatively small effect on IGUs in comparison to daily and seasonal temperature changes.)

The red curve represents an IGU pressureequalized via a capillary tube. The curve does not show any seasonal changes, and the daily amplitude is smaller than that of the blue curve. Both effects are due to the partial pressure relief caused by the volume flow of air through the capillary tube.

A curve for a pressure equalization via valves (green) is only shown in the detail of Figure 4b as it would partly cover up the blue and the red curve in Figure 4a. The valve parameters in this model calculation were set, so that the degree of pressure equalization would be similar to that caused by the chosen capillary tube. Typical for the effect of valves are the plateaus of constant deflection (here at about 2.2 mm).

This is when one of the valves is open, and air is flowing freely through it.

Figure 5 Pane deflection as function of time. Illustration of pressure equalization by capillary tube and valves, respectively. IGU format 1 m x 2 m, construction 6 - 80 - 6. Location Rosenheim
Figure 5 Pane deflection as function of time. Illustration of pressure equalization by capillary tube and valves, respectively. IGU format 1 m x 2 m, construction 6 - 80 - 6. Location Rosenheim

 

4 Does the moisture uptake depend on the location?

The results of model calculations for three locations with different climates are presented Table 1. Capillary tube and valve parameters were chosen so that the degree of pressure equalization was similar in all three cases. The values in the table indicate the moisture uptake due to the volume flow of air through the capillary tube or the valves, respectively. Permeation/diffusion through the edge seal and capillary tube are not considered in the model calculations.

There is a strong effect of the climate on the moisture uptake. For example, in Singapore about three-times as much moisture is getting into the cavity than in Rosenheim.

Further, IGU with valves show a considerably lower moisture uptake than those with a capillary tube. This is because for long periods, while the pressure in the cavity is between the setpoints of the two valves, the cavity is practically sealed. There is no exchange of air with the atmosphere.

Table 1 Moisture uptake per year for three locations with different climates. IGU format 1 m x 2 m, construction 6 - 80 - 6. Similar degree of pressure equalization
Table 1 Moisture uptake per year for three locations with different climates. IGU format 1 m x 2 m, construction 6 - 80 - 6. Similar degree of pressure equalization

 

5 Are durability tests according to EN 1279-2 and -3 applicable?

EN 1279-3 Gas leakage [2]: Permanently pressure-equalized IGUs cannot be filled with argon or a similar gas as they are basically open to the atmosphere. A gas filling would escape within a few weeks. Therefore, a gas leakage test is not applicable.

EN 1279-2 Water penetration [3]: Conventional (hermetically sealed) IGUs absorb moisture via permeation/diffusion through the edge seal. The water penetration test of EN 1279-2 is designed to provide good conditions for this: a small specimen format to create high loads on the edge seal, a high concentration gradient between the cavity and the test chamber and last but not least a high test temperature. The evaluation of the EN 1279-2 test is based on many years of experience: If an IGU design passes the test, real-life IGUs will usually reach a durability of about 25 years and more.

For permanently pressure-equalized IGUs the situation is completely different. The main mechanism of moisture uptake is the volume flow of air due to changes in temperature or air pressure. If temperature and air pressure are constant, there is no volume flow. And the contribution of diffusion through the edge seal might be reduced as well because, after the pressure has equalized, there is no load on the edge seal which could potentially open up any flaws in the edge seal and favour diffusion through such flaws.

Further, no experience exists concerning the relation between EN 1279-2 test results and the real-life durability of permantly pressureequalized IGUs. So, passing the test does not say anything about real life durability.

Therefore, a water penetration test according to EN 1279-2 is not appicable to pressureequalized IGUs and even meaningless.

 

6 Summary and outlook

Large cavities in IGUs can be realized by applying pressure equalization.

The degree of pressure equalization has to be balanced against the moisture uptake to ensure a sufficient durability of the IGU.

Capillary tubes haven proven theoretically as well as experimentally to be suitable means to achieve pressure equalization.

Valves are theoretically very promising, however, suitable valves could not be found yet. Development work might be necessary.

There is no general solution. Capillary tube parameters and valve parameters have to be chosen depending on IGU format, construction and energetic absorption properties as well as the particular climatic loading.

 

Literature

[1] Rose, A., Sack N.
Untersuchungen zur Umsetzbarkeit von druckentspanntem Mehrscheiben-Isolierglas
(„Pressure-equalized insulating glass units – a feasibility study“)
Research report
ift Rosenheim 2015

[2] DIN EN 1279
Glas im Bauwesen – Mehrscheiben-Isolierglas „Glass in building – Insulating glass units“
Beuth Verlag GmbH, Berlin

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