Author: Robert Jenks | Glaston
Source: www.glastory.net
Part 2/2 of Production uptime as a competitive advantage
Running a glass processing line is a long-term investment. To keep your equipment performing at its best, you need a clear strategy for spare parts, operator training and machine upgrades. Here’s how to ensure maximum uptime and efficiency throughout your equipment’s lifecycle.
1. Spare parts: Always ready when you need them
A typical glass processing line contains around 1,000 spare parts. Every industrial machine needs part replacements from time to time, and the real question is:
- Where do you get the spares when you need them?
- How fast can you get them?
Why it matters:
A reliable supply of spare parts is crucial for maintenance success and high uptime. Lost production can be costly, so monitoring the source and quality of parts is essential.
Pro Tip:
Always choose OEM-certified spare parts. They guarantee correct tolerances, dimensions, and functionality, ensuring your equipment stays reliable throughout its life cycle.
Risk management checklist:
- Which parts should you keep in stock?
- What can be delivered quickly from your supplier?
- What stock levels make sense for your operation?
Reducing stock might seem cost-effective, but if you don’t have the right parts when needed, downtime and financial losses increas
2. Knowledge: Keep your team sharp
Traditionally, achieving top glass performance relied on skilled operators. Today, smart automation features like Autopilot provide a competitive edge, especially when labor is scarce. While training or automation may seem secondary when purchasing a glass processing line, it remains essential for long-term success.
Key Questions:
- How do you train new people quickly if staff changes occur?
- How do you ensure operators perform at the highest level?
- What is the automation level of the equipment? Are there features like Autopilot available?
Solution:
Partner with a supplier that provides both consulting and training. Evaluate the level of automation in their processes to ensure efficiency. Combining advanced automation with experienced trainers and high-quality materials helps maintain peak performance and minimize costly errors.
3. Upgrades & Modernizations: Extend Machine Life
Glass processing equipment typically lasts 10–30 years, but technology and regulations evolve. Upgrades can boost performance, meet new standards and extend equipment life cost-effectively.
Your upgrade checklist:
- What upgrades are available for your machine?
- Can your supplier increase capacity or capability if needed?
- Does your partner have a proven track record of successful upgrades?
Before you buy: Your ultimate checklist
- Define your maintenance strategy (manpower, spare parts, technology).
- Review spare parts and delivery methods with suppliers.
- Stay informed via conferences, blogs and industry papers.
- Plan for future business growth and its impact on machinery.
Conclusion
Improving performance for a lifetime isn’t just about buying the right machine — it’s about planning for spare parts, knowledge and upgrades. With the right strategy and supplier partnership, you’ll maximize uptime, quality and profitability.
