Improving your performance for a lifetime: Smart strategies for glass processing line success

Author: Robert Jenks | Glaston

Source: www.glastory.net

Part 2/2 of Production uptime as a competitive advantage

Running a glass processing line is a long-term investment. To keep your equipment performing at its best, you need a clear strategy for spare parts, operator training and machine upgrades. Here’s how to ensure maximum uptime and efficiency throughout your equipment’s lifecycle.

1. Spare parts: Always ready when you need them

A typical glass processing line contains around 1,000 spare parts. Every industrial machine needs part replacements from time to time, and the real question is:

• Where do you get the spares when you need them?
• How fast can you get them?

Why it matters:

A reliable supply of spare parts is crucial for maintenance success and high uptime. Lost production can be costly, so monitoring the source and quality of parts is essential.

Pro Tip:

Always choose OEM-certified spare parts. They guarantee correct tolerances, dimensions, and functionality, ensuring your equipment stays reliable throughout its life cycle.

Risk management checklist:

• Which parts should you keep in stock?
• What can be delivered quickly from your supplier?
• What stock levels make sense for your operation?

Reducing stock might seem cost-effective, but if you don’t have the right parts when needed, downtime and financial losses increas

2. Knowledge: Keep your team sharp

Traditionally, achieving top glass performance relied on skilled operators. Today, smart automation features like Autopilot provide a competitive edge, especially when labor is scarce. While training or automation may seem secondary when purchasing a glass processing line, it remains essential for long-term success.

Key Questions:

• How do you train new people quickly if staff changes occur?
• How do you ensure operators perform at the highest level?
• What is the automation level of the equipment? Are there features like Autopilot available?

Solution:

Partner with a supplier that provides both consulting and training. Evaluate the level of automation in their processes to ensure efficiency. Combining advanced automation with experienced trainers and high-quality materials helps maintain peak performance and minimize costly errors.

3. Upgrades & Modernizations: Extend Machine Life

Glass processing equipment typically lasts 10–30 years, but technology and regulations evolve. Upgrades can boost performance, meet new standards and extend equipment life cost-effectively.

Your upgrade checklist:

• What upgrades are available for your machine?
• Can your supplier increase capacity or capability if needed?
• Does your partner have a proven track record of successful upgrades?

 Before you buy: Your ultimate checklist

• Define your maintenance strategy (manpower, spare parts, technology).
• Review spare parts and delivery methods with suppliers.
• Stay informed via conferences, blogs and industry papers.
• Plan for future business growth and its impact on machinery.

Conclusion

Improving performance for a lifetime isn’t just about buying the right machine — it’s about planning for spare parts, knowledge and upgrades. With the right strategy and supplier partnership, you’ll maximize uptime, quality and profitability.