PPG Aerospace, SMRC Develop Sealant System For Precoating Aviation Fasteners

PPG Aerospace – PRC-DeSoto and Systems and Materials Research Corp. (SMRC), Austin, Texas, are developing a system for precoating aircraft fasteners with sealant that will eliminate the need to apply wet sealant at the point of installation for labor savings, enhanced quality and reduced waste, according to the companies’ officials.

PPG and SMRC have signed a letter of intent to partner on the development of the QwikSeal system, a process in which sealant is preapplied to aircraft fasteners, according to John Sands, PPG Aerospace global business platform manager, sealants.

“Sealant is typically hand-applied to aircraft fasteners before installation to reduce corrosion and provide a moisture or fuel barrier,” Sands said. “With airplanes having hundreds of thousands – in many cases millions – of fasteners, it’s an extremely labor-intensive process, and quality is highly variable. This unique approach of precoating the fastener with cure-arrested sealant has the potential to reduce labor by up to 20 percent over conventional wet installation while providing consistent quality.”

In the QwikSeal system, sealant is machine-applied to the fastener, then overcoated with a moisture-barrier coating that prevents it from curing until the fastener is installed, Sands explained. When the fastener is driven into the metal or composite, the installation stresses crush the coating, allowing the sealant to fully cure.

Sands said the sealant-coated fasteners are undergoing further testing and factory evaluation before commercialization.

The technology represents a totally new approach that combines PPG’s aerospace sealant expertise with SMRC’s nanotechnology and material science core competencies, Sands said. Fasteners can be precoated with PPG’s polysulfide, polythioether or non-chromated corrosion-inhibitive sealants.

“Conventional wet installation is a headache for airframers and maintainers,” said Gary Schmidt, SMRC’s vice president of product development. “With the QwikSeal system, we will simplify their lives and take a lot of the touch labor and waste out of the process for installing and sealing fasteners. Just about any kind of fastener, solid, threaded or blind, can be preprocessed with no changes to the hole, the fastener or the tooling.”

Information about the QwikSeal system is available from the PPG Aerospace – PRC-DeSoto sealants experts during the Paris Air Show at the PPG Aerospace display at Hall 2B, Stand H6. The Paris Air Show is June 18-24 at Le Bourget Airport.

PPG Aerospace is the aerospace products and services business of PPG Industries. PPG Aerospace – PRC-DeSoto is the leading global producer and distributor of aerospace coatings, sealants, and packaging and application systems. PPG Aerospace – Transparencies is the world’s largest supplier of aircraft windshields, windows and canopies.

600450 PPG Aerospace, SMRC Develop Sealant System For Precoating Aviation Fasteners glassonweb.com
Date: 25 June 2007
Source: PPG

See more news about:

See more from these topics:

Others also read

New STEM education facility at Carnegie Science Center targeted to open in 2018.
PPG has designed and produced windows for the Breakthrough Laminar Aircraft Demonstrator in Europe (BLADE), a Clean Sky Smart Fixed Wing Aircraft Integrated Technology Demonstrator (SFWA ITD).
PPG reaches agreement with Nippon Electric Glass for sale of remaining fiberglass operations.
PPG and Vision Systems have reached a commercial agreement to work together on developing new applications utilizing Vision Systems’ electronically dimmable window shading solutions for aircraft.
Annual conference for decorated glass and ceramics set for Pittsburgh, April 22-24.
$55 million investment to enable production of jumbo-sized energy-efficient glass

Add new comment