Schraml

The Schraml SSP-A sorting and storage buffer is the ideal addition to vertical processing machines. The system offers 30 individually controllable storage compartments, each compartment of which can hold up to 4 glass lites sheets. Loading is done via loading modules or directly via the processing machine. The special advantage of the SSP is the completely unmanned feeding, which avoids unnecessary downtime. The SSP is available in two sizes and can be used for loading or unloading.

How is the SSP configured?

The SSP sorting and storage buffer is optimally designed for loading or unloading the combiFIN processing line and fits exactly into this configuration.

The system consists of a solid base frame with guide rails along the movement axis. A torsion-resistant monoblock frame with individual storage compartments is configured. This frame moves forwards or backwards along the guides. The individual storage compartments are divided by the tried-and-tested grid bar system and can be filled with different thicknesses or sizes. The angle is 7 degrees and therefore corresponds exactly to the processing machines. Below the storage compartments is the transport support, which is mounted so that it can move and operates the exactly selected storage compartment.

The SSP is surrounded by a safety fence. This is an integral part of the system, but can be adapted to local conditions. Also part of the system is the control terminal, which is installed before or after the device depending on its use.

How does the SSP sorting and storage buffer work?

The SSP functions as an intelligent buffer for optimal use and utilisation of the downstream processing machine. The system only contains glass lites sheets that were uniquely identified during storage and subjected to a plausibility check.

The SSP is operated via a large 18.5" TFT colour display with structured user guidance. All entries are synchronised with the downstream processing machine and the storage management can also be viewed there. The necessary interface between the SSP and the processing machine is included in the scope of delivery. The operation and unloading sequence of the SSP is controlled via the order management of the downstream processing machine (if the system is configured for loading).

If the system is used to unload a processing machine or line, the logic must be coordinated with the upstream system. For data collection, the SSP, like a processing machine, can import files directly or import them from an external ERP system, for example, via an interface.

Different formats and glass thicknesses are no problem for the SSP-A, and shapes are also possible. The automatic plausibility check ensures that only glass lites sheets are stored that can also be processed by the downstream devices.

Who is an SSP suitable for?

The SSP sorting and storage buffer is of interest to all operations that have continuous production and a vertical production system. The SSP ensures that there are no unnecessary waiting times or downtimes, for example because there is no operator at the system or because the operator is assigned to other tasks. The performance of the processing machine is optimised and increased.

The SSP optimises the entire work procedure in the environment through structured operation.

What advantages does the system offer?

The SSP sorting and storage buffer ensures optimal use of the processing machines and avoids unnecessary and unplanned waiting times. As soon as the infeed section is free, the next sheet is loaded onto the processing machine. The data is synchronised between the two systems and each system can also report the status to higher-level systems (depending on the available software connection).

The combiFIN is the fastest and most uncomplicated type of vertical processing of medium-sized glass formats with optimum cycle times and cost-effectiveness.

How is the processing line structured? 

combiFIN combines intelligent processing devices into a logical unit and also allows the individual components to be used independently. Typically, the line is formed by a GLX P1 grinding and polishing machine in combination with an MRX G7 drilling and milling centre. A topDRILL© drilling machine can be used instead of the MRX G7, soon also with patented water jet technology as additional equipment. All devices are CNC-controlled. The range is complemented by topCLEAR washing machines and mechanical water treatment systems.

How does the GLX P1 grinding and polishing machine work?

A central and important area of glass processing is the grinding and polishing of outer edges. With the GLX P1, external machining of almost all shapes is carried out, whereby only a straight set-up edge is required. Compared to all-in-one machines, the GLX P1 is much faster and operation is naturally much easier. Despite full line integration, the GLX P1 can also be used as a stand-alone unit if required.

What highlights the GLX P1 offers: 

• Comprehensive water splash protection: An unbeatable advantage for maintenance and longevity
• Water cushion as sheet tracking: Unmatched precision and quality
• Small glass design as standard (torsion-free double suction cups)
• Convenient maintenance access and well thought-out maintenance concept
• Twice as fast cycle time compared to all-in-one machines
• Specialisation of the grinding head allows significantly better grinding quality
• Bevelled edges or shapes with curves are possible without any problems
• Fully integrated and yet stand-alone - allows flexible use as required 

How does the MRX G7 work?

The MRX G7 is a long-established system for the most flexible drilling, countersinking and milling operations. The internal processing with drilling, countersinking, milling and grinding stands out with unbeatable variability and extreme performance in double-sided processing. 

What highlights the MRX G7 offers: 

• 10-position revolver drill head at front and rear, with tool pre-selection
• Dynamic vacuum belts with shape detection
• Super-compact design allows space-saving installation with good accessibility and automatically calculated maintenance intervals
• Flexible in all directions: Running direction and height as desired, possible extension modules. Connection devices and extensions are possible (even later on)
• Drill and countersink holes in the most individual design from both sides
• Milling operations without technical restrictions in size and shape
• New - also with possible polishing of interior cut-outs
• Tool change even during processing on the opposite side
• Tool change and revolver now also controlled by servo drives

For whom is the processing line suitable? 

The combiFIN is the perfect processing solution for all companies with an ongoing requirement for different types of glass lites sheets, even in batch size = 1. All-glass doors, back walls, parapets or partition walls cannot be edited more quickly and easily than with the combiFIN line.

What advantages does the combination line offer? 

The advantages of the combiFIN combination line lie in its extreme performance combined with flexibility and very simple operation. Consistent standardisation and series production make the system easy to maintain and inexpensive. 

topDRILL still is the original vertical glass drilling machine. topDRILL was the first system of this type to be produced in series and is used by hundreds of companies worldwide. The model options have been expanded in close cooperation with our customers and through continuous further development. topDRILL now meets all requirements through robust smaller units, technically refined solutions and fully automatic processing centres with online control.

All topDRILL systems offer the following benefits:

• Highly logical and user-friendly operation
• Simple positioning of large panes
• No scratches or risk of broken glass
• Small footprint and compact dimensions
• Controlled water flow - additional splash guard
• Very robust and compact frame with small footprint
• The systems can be expanded at any time with
           - extension modules (manual or automatic)
           - topCLEAR glass washing machines

topDrill Machinery:

• topDRILL NC 14
• topDRILL NC 25
• topDRILL RX 14
• topDRILL RX25

The M-RX is a fast and flexible drilling and milling centre for double-sided glass processing – now with the option of an integrated waterjet head. A 10-slot tool change head is fitted at the front and rear. The glass is fixed to the rear during processing using vacuum belts. The system impresses with rapid cycle times and can be installed as a stand-alone machine or in a processing line.

How is the topDRILL M-RX 25 G7 configured?

The system consists of a pre-assembled and torsion-free base body, including the main axes and control cabinet.

Two extension modules are included in the scope of delivery. The standard system length is approx. 6200 mm. The system running direction can be configured at the customer's request.

The Y-axis (lifting axis) is driven by recirculating ball screws and the machine is equipped with automatic central lubrication. Particularly advantageous with the system are the dynamic vacuum belts, which are mounted in two rows on the right and left in the basic machine. Thanks to the very high holding force, drilling, countersinking, milling, grinding and polishing operations for internal machining can be carried out at any point on the sheet without restriction.

The following are included in the M-RX scope of delivery as standard:

• Automatic drill length measuring device with sharpening plate
• Automatic glass thickness inspection
• Automatic occupancy detection and dynamic switch-off of the vacuum chambers

The M-RX can now also be optionally equipped with an integrated waterjet head, which further increases flexibility and improves cycle times.

How does the M-RX G7 work?

The M-RX machine is a fully digital, vertical CNC machine for drilling and countersinking on both sides, but also for milling and grinding cut-outs in flat glass.

Programs can be created directly on the machine at any time or imported from a drawing program or data interface.

The system enables all desired processing operations in sequence by position in the running direction. This increases the cycle time, while subsequent glass lites sheets can be loaded during processing.

The position and thickness of the glass sheet is measured at the inlet. Shapes are also possible, provided a straight edge is available. The sheet moves in the running direction to the processing heads, which perform the desired processing operations. Thanks to the rapid tool revolver at the front and rear, drilling and countersinking can be carried out extremely quickly and without loosening the clamping plates. Milling and cut-outs are possible at any point on the sheet and are not limited in size – the breaking points provide manual support for large cut-outs.

Who is the M-RX G7 suitable for?

The M-RX G7 series is ideal for every modern glass processing company. Thanks to the different processing heights and the variable extension modules, the machine can be optimally adapted to the conditions and requirements on site.

The vertical design and very compact construction allow the G7 machines to be installed in confined spaces. The side maintenance access points ensure that the stand-alone machine can be mounted directly against a wall.

When the M-RX G7 is installed as a stand-alone machine, fully ground glass lites sheets can be set up and processed extremely quickly. At any time if required, however, the M-RX can be combined with a GLX grinding machine and also supplemented with a topCLEAR washing machine or a third-party product.

What advantages does the system offer?

The M-RX is a very fast, versatile system for drilling and countersinking. Deep countersinks are performed in a precision mode and torque monitoring is also activated.

Cut-outs can be made at any point on the sheet without restrictions. If cut-outs are very large, there is a process for using breaking points so that the operator can remove the cut-outs. The machine then continues the program sequence automatically.

The total of 24 specially controlled vacuum chambers ensure that the glass is held firmly in place. Existing cut-outs are identified and the respective chamber is deactivated. Shapes and coated glass lites sheets can also be processed.

The GLX P1 grinds and polishes glass edges quickly, fully automatically and with CNC control. The machine processes rectangles and shapes with thicknesses of 3 to 12 mm and up to a format of 3210 x 2000 mm.

The advantages of the solid GLX are its simple operation and straightforward maintenance. Furthermore, the machine can be installed as a stand-alone unit or in combination with a combiFIN processing line.

How is the GLX 3220 P1 Eco configured?

The GLX consists of a single-part, continuous X-axis with very solid guide rails for the movable suction cup slides. The Y-tower with the grinding head and additional devices is directly integrated, although detachable as required. The control cabinet is also integrated directly and is readily accessible in the housing. The front cladding serves as a safety enclosure and sound insulation, and the control unit is directly integrated. An automatic tool change system is optionally available; this is also installed in the front enclosure.

The GLX can be delivered completely pre-assembled in one piece or separated into axis systems, depending on the transport and assembly conditions.

How does the GLX 3220 P1 Eco work?

The GLX is highly flexible and offers a range of options for data input (directly on the device, in the office, via an interface, by means of self-measurement). Once the glass sheet has been positioned, it is picked up by the suction cup system and measured again. The sheet is edged, ground or polished, depending on the specification. A particular highlight is the automatic tracking of the grinding head in the Z-axis. Almost all glass lites sheets with at least one straight edge for transport on the rollers can be processed. As soon as one sheet arrives at the outlet, the suction beam can collect the next sheet at the inlet and suck it in, regardless of the shape and thickness of the glass.

Who is the GLX 3220 P1 Eco suitable for?

The GLX series is ideal for every modern glass processor. The almost unmanned, fully automatic and dimensionally accurate processing precisely satisfies the requirements of glass processing. The focus on simple operation and maintenance, as well as the straightforward changing of shapes and glass thicknesses, make the GLX highly economical, especially for smaller batch sizes and changing formats.

What advantages does the system offer?

The GLX combines high-quality individual components that have been tried and tested over many years to create a highly economical machine. Standard preparation of the machine to facilitate the combination option as a combiFIN processing line provides investment security, even if only a stand-alone machine is initially installed.

The machine is characterised by perfect grinding and polishing quality and extremely rapid cycle times. The compact design and fully integrated operating elements enable installation even in confined spaces.

For over 15 years, topCLEAR glass washing machines have been known on the market for offering excellent value for money. Their selling points are their mature, solid construction as well as the exclusive use of stainless and durable materials. During machine development, particular focus was placed on reduced energy consumption and sustainable use of resources. The extensive standard set up of the machine can be expanded with practical details tailor-made for your requirements.

All topCLEAR machines distinguished by the following advantages:

• User-friendly operation
• Easy maintainance through doors in the front and back
• Sound absorption box for fan + drying zone
• Extremely robust and compact frame with a small base area
• Reduced roller spacing for small glass sheets
• Possibility for extension, even later on:
  • Extension modules, manual or automatic

topCLEAR Machines:

• topCLEAR ECO
• topCLEAR Special
• topCLEAR Super

Flat glass processing has reached a technological standard hardly imaginable a few years ago. Possibilities and achievable processing speed have increased enormously. As machine technology becomes ever better and more reliable, focusing on the quality of the diamond tools is becoming equally important. INNODIA is a series of high-quality, highly practical tools especially for drilling, milling and counter sinking in flat glass processing.

INNODIA drills, milling cutters and countersinkers convince with quality advantages and the larger range of equipment compared to numerous reference products.

The advantages of INNODIA:

• Increased diamond concentration for optimum feed
• Slotted drills for perfect cooling
• Special binding for comfortable drilling behaviour
• Standard dimensions available around the clock
• Incomparable price-performance ratio

Innodia Products:

• CLASSIC LINE
• PROFI LINE
• SPECIAL LINE
• COMBI LINE
• Accessories