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At GPD Solar Industry meets Glass Technology

The 11th Glasss Performance Days in June 2009 feature a unique first encounter between solar specialists and glass professionals. This set-up is intended to lead to a further exchange of information that will contribute to the strong growth of solar technology applications and strengthen its connections to architectural design. With a current annual growth rate of an average 30-40 % solar applications lead the way in the winning of new markets and commercial expansion in these otherwise troubled times.

The rationale between the broad encounter of solar and glass specialists is that both need to know more about the visions and applications of one another, says Jorma Vitkala, Chairman of the GPD organizing committee. Solar specialists will benefit from the exposure to glass technology, architectural applications, energy-economy and processing experiences in hands-on workshops. Glass specialists, for their part, are in need to know more about the future requirements of solar industry in order to be able to support the continued growth of this industry with solutions and applications. For both categories of specialists it is vital to get the required input for product development and the proper timing of required investments, Vitkala says. 

Energy-efficiency is key

We cannot just assume that building owners and architects automatically become aware of promising industrial breakthroughs in solar and glass technology, Jorma Vitkala says.  At the GPD we intend to do something about this, he adds. That is why we have included such a large solar and glass content in our conference program. In this way we offer solar specialists a unique opportunity to familiarize themselves with the use of glass, its processing, coating characteristics, design parameters, architectural solutions and its properties in the optimization of energy flows.

The program includes a factory tour for hands-on studying of the processing technologies involved as well as the opportunities and constraints related to them. This factory tour is part of the work-shop designed especially for solar specialists. The workshop module is, in fact, the first ever staged jointly for solar and glass specialists and therefore offers a unique opportunity to learn about the status of both sectors through an exchange of state-of-the-art expert information.

Lèon Giesen, CEO, Scheuten Solar

At Scheuten, one of the leaders in Europe in solar and glass applications, we see the dynamic effects of interaction between solar and glass technologies first hand through our two operating divisions, says Lèon Giesen, CEO. We have a special ambition to provide innovative designs in our dedicated commitment to energy issues, international presence, contribution to growth and quality of life, he says. We started our involvement in the glass business in the 1950s and founded Scheuten Solar in 1999. This means that we have now worked at the forefront of the international glass industry for over 50 years. Glass and solar are a “logical fit” in our organization and customers have responded very favourably to this versatile competence.

The synergetic effects between the divisions of solar and glass in Scheuten especially in BIPV work 100%, adds Lèon Giesen. There is strong internal technological cooperation on R & D and production levels. The cross over from solar products sold via our glass division and glass products sold over and used in modules of the solar division is very effective. Since the knowledge of glass processing still leaves a lot of room for improvement among solar specialists the opportunity to learn more is very welcome. Most of today´s knowledge is related to product characteristics, not as much to glass processing due to the rapid development in this area.

The strong demand driving effect of solar applications is based on several independent product developments in the solar industry and the different glass characteristics needed for each development, Lèon Giesen says. Glass as a material has unique qualities as a cover shield for solar cells and little or no effective competition from other materials. In the solar industry the best energetic value is sought for each solar module.

Scheuten is actively involved in the GPD 2009 both in its role as one of the industrial supporters of the Conference and in chairing the solar session.

Scheuten is a leading and fast-growing international high-volume manufacturer of total solutions in glass and solar energy systems with its head office in Venlo. Scheuten employs a staff of 1,500 and has realized a turnover in 2007 of 360 million euros.

Jens Schneider, Professor of structural engineering at the University of Applied Sciences in Frankfurt, Germany

Glass surfaces on buildings are becoming larger while architects are realising ambitious visions characterised by transparency, space and natural light. Simultaneously, energy efficiency is being actively researched. How can the glass industry help in finding new applications for glass?

By involving architects more extensively in discussions and product design,” responds Mr. Jens Schneider, Professor of structural engineering at the University of Applied Sciences in Frankfurt, Germany.

 “The glass industry needs design and branding. Compared to many other industries, the marketing of glass remains rather conservative. Sales are still based on square meters – not brands. Why not appoint teams of promising architects to focus on product design? There are plenty of design items in our homes: water taps, shower cabins, furniture. Or consider an Apple laptop. It is a regular product with regular functions, but it comes in an attractive package, design. It is the design that makes so many of us want to own one.”

New ideas and ways of doing business

Glass Performance Days, GPD, provides a forum for cooperation between people involved in the design, manufacture and use of architectural glass. “I would describe it as a symbiotic exchange of information and ideas in order to gain a better understanding of the big picture. By providing opportunities for open discussion and cooperation, GPD can influence the glass industry and act as a catalyst for developing the market structure and new ways of doing business.”

In addition to wonderful opportunities, there are also threats in the market, and these must not be ignored. “In the worst case scenario, efforts towards greater energy efficiency in buildings may lead to a reduction in the use of architectural glass. This scenario should be discussed, and new ways of retaining glass as an essential material in buildings should be developed.”

Architects are invited to present their projects at the GPD 2009 Architect Forum, in which Mr. Schneider will act as co-chairman. “The Architect Forum includes workshops, which bring small workgroups of university and industry people and architects around the same table to exchange information and find solutions to specific problems. While industry professionals and researchers know what is technically possible, architects can influence the use of glass in buildings. By doing this, we seek to cross borders and increase understanding on a wider level, thus making room for the creation of something new.”

Better awareness needed

Looking back, it is amazing to see how much glass has developed in a relatively short time, just a couple of decades. U-values of glass have improved, and advanced glass coatings have been introduced. Mr. Schneider remarks that these are huge development steps, even if their magnitude is not visible.

Progress creates major marketing and communications challenges. To someone unfamiliar with glass technology, almost any glass looks like plain glass. People may be aware that they have double-glazed windows in their houses, but they may still not know that the glass is coated. Progress in glass technology is a good thing and can affect our lives and environment in many ways. That is why the public should be informed about it. Indeed, the processes that enable advanced features in glass are not simple. While the glass industry may have taken progress for granted, regarding steps forward as simple issues, neither the processes nor the products are in fact simple or self-evident, even if most glass producers are able to supply them.”

Focus on energy efficiency

Thanks to better U-values and advanced coatings, even buildings with large glass surfaces are energy efficient. “There are still many other areas in which feasible solutions for better energy efficiency can be found. At the moment, most regulations focus on controlling how much heat escapes from a building. In addition, research should focus on how to protect buildings from heat coming from outside, in order to reduce the need for air conditioning. Another interesting area involves finding ways of using windows and facades in the generation and recovery of heat. I believe that solutions will be found and realised within a few years.”

Adjustable glazing

The operation of adjustable glazing is based on layers, integrated into laminated glass. The colour of the layers can be adjusted according to the prevailing weather conditions. A few glass companies already have their own brands available, but these brands have not been widely adopted - mainly due to high costs.

Adjustable glazing could provide a solution, particularly for large office buildings. Such buildings use high amounts of energy for cooling heat radiation from outside as well as heat generated by office machines and lights. Glazing, whose shade could be changed gradually instead of simply switching the shade on or off, would be ideal. “Finding a suitable technological solution is a challenge, but the design point of view must not be left aside either. For example, gas has been used between glass sheets for changing the shade of glazing. From a design point of view, this was undesirable, since the glass became yellowish over the course of time.

Innovative features help overcome physical limits

Triple glazing is taking U-values to a new level. A U-value of less than 1 – 0.8 is possible with triple glazing, while with double glazing without coating a value of around 3 is achievable, and with single glazing a value of 6. Considering U-values only, glass could be said to have met its physical limit. According to Mr. Schneider, this limit can be superseded using innovative features: “Replacing air with a vacuum in multiple glazing is being researched. Preventing the glass sheets from sticking to one another is one of the challenges that researchers are facing in this respect. Still, I am convinced that, in a few years, vacuum glazing will an option in the architectural glass market.

Intelligent solutions based on glass

Mr. Schneider would like to see advanced features and functions integrated in an intelligent building: “Facility management and control would be handled via an Internet type interface. The best mix of functions and settings in order to achieve the best possible energy efficiency could be chosen.” Smart windows could be controlled according to the amount and angle of sunshine at different times of the day.

Facades would be used for energy production by means of integrated photovoltaics (BIPV). Photovoltaic elements could be developed to be less visible, which might increase their use in glass facades.

Introducing strategies for utilising heat collecting technologies could provide new opportunities for the glass industry. Solar collectors could be used more in areas with high levels of sunshine. Due to durability and easy cleaning, glass is an ideal material for these. This could open up new opportunities for companies specialising in solar equipment only.”

Another aspect would be new technologies, new open software and new automation tools to ensure communication across the interfaces between the different elements of the façade (glass, louvers, openers, BIPV, …) and the technical infrastructure of the house (heating and cooling, lighting, air conditioning,….) using an integrated building automation process.”

Mr. Jens Schneider has 20 years of experience in glass. Before his career at The University of Applied Sciences in Frankfurt, he was employed by an engineering office in Stuttgart, Germany, which cooperated with companies involved in solar energy and innovative architecture. Along with his involvement in conferences in structural engineering, he has attended GPD as a speaker in 2001 and 2005, presenting cases involving innovative glass facades, glass roofs, and other references in which glass has been used as the only structural element. He has also worked as a speaker at the Glass Processing Academy, a forum for Glaston’s internal training.

Niccoló Baldassini, Director of RFR in France

Glass innovation has characterized the development of RFR since the very first project of the Bioclimatic Greenhouses of La Villette. With our constant ambition of going beyond the state-of-the-art in a spirit of innovation it is extremely relevant for us to participate in the Glass Performance Days. This we prefer to do with a team of 2-3 specialists to enable us to make the most of the occasion, says Niccoló Baldassini, Director of RFR in France.

RFR brings a unique approach to the process of innovation

Innovation cannot be done by "ad hoc" but has to be continuously cultivated, Niccoló Baldassini emphasizes. Several factors are critical to the management of innovation: research activity, project development, feedback resulting from realized solutions, and, finally, the knowledge of the current state of the art. It is important to be aware of the latest developments, so that new projects do not start from scratch but can take advantage of know-how developed by the architecture, engineering and research communities.

GPD a key source of information

Conferences are especially important as they allow us to have knowledge of developments at a much earlier stage than technical magazines and books, which report information according to longer delay, says Niccoló Baldassini. Conferences allow us to focus on the subjects in which we are interested and have the complete and original core of information without interpretation. We attend many events, but GPD is, for us, the primary congress about glass, and we have participated on a regular basis for many years. GPD is particularly relevant because it treats all subjects about glass, from automotive to architecture. The information exchange scheduled between glass makers and solar specialists is of particular interest at the 11th GPD in view of the fast growth of solar applications and the role of glass as a key component in solar solutions.

Even though we work in the field of architecture, we are interested in the development of other sectors, which we observe carefully. This allows us to transfer technologies and feed our projects with fresh concepts in keeping with our innovative spirit. Another important quality of GPD is that it attracts all of the relevant actors in the profession and provides us the possibility of directly contacting people who are otherwise difficult to reach or to meet. The mixture of attendees is always interesting, and it is inclusive of all of the categories of professionals: colleague-designers, researchers, university representatives, façade makers, glass manufacturers and processors. There is something new at every GPD and this time special emphasis has been put on information exchange between glass and solar specialists. The hands-on approach to this module including workshops and processing experiencees promises something very special for the building of new competitive advantages. GPD is also a place to meet friends developed during the past years of professional work and continue the informal debates within the profession.

Effective information sharing

RFR specialists have been actively engaged in the role of GPD as speakers.

As we are interested in the dialogue about glass, we believe it is important to make our contribution to this discussion so that others can benefit as we do ourselves, Niccoló Baldassini says. The success of glass architecture depends on the contributions of all who are willing to share their knowledge. This exchange of experience creates a basis for future work.

RFR, founded by the late Peter Rice, works in the field of advanced engineering and special structures design including light-weight structures, tensile structures, and long-span footbridges. Within this wide range of competences, glass engineering has been one of RFR´s  core activities since the early days of the company. Early projects were based on the development of new technologies such as the "rotule". Development at RFR has maintained this spirit of innovation. RFR’s ambition has been the continuous mastery of the process of innovation which lead to the design of new challenging double curvature glass envelopes such as the Strasbourg TGV Station New solutions have continuously been developed for façade and transparent roof design that are adapted to the evolving demands of architects and coherent with contemporary architectural trends.




Photos: Glass Performance Days
Last review: May, 2009


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